Thermal Process System
Specialist engineering, commissioning and lifecycle support for thermal circuits, fired and electric heaters, boilers, steam systems and heat transfer equipment across power and industrial facilities.
Powering Performance Across Thermal Assets
We deliver integrated thermal process solutions that strengthen plant performance and reliability. From early design through EPC delivery and long term O&M support, our team provides the engineering insight needed to optimise duty, reduce losses and extend asset life. Every system is designed and supported with safety, efficiency and operational continuity in mind.
Our flexible delivery model means we can support thermal process requirements at any stage, from design and construction through commissioning, start up, operation and maintenance.
With a single point of responsibility and specialised facilities across Australasia, we streamline coordination and reduce interface risk. Backed by deep technical capability in combustion, heat recovery, steam integration and balance of plant, we deliver safe, predictable and high performance outcomes throughout the life of your thermal assets.
Engineering and Project Delivery
Front end and detailed thermal engineering
Heater, boiler and HRSG design support
Process modelling and duty optimisation
Piping, controls and safety integration
Work packs, construction sequencing and commissioning planning
Thermal Testing and Commissioning
Burner management and ignition system testing
Functional and performance testing for heaters and boilers
Steam cycle tuning and auxiliary system checks
Heat exchanger validation and leak checks
Control loop verification for stable thermal operation
Steam and Energy Systems
Steam distribution reviews and optimisation
Condensate recovery improvements
Trap surveys and valve selection
Pressure control and flow stability assessments
System debottlenecking and reliability upgrades
Industrial Cleaning and Integrity Services
Fireside and waterside cleaning
Chemical descaling and degreasing
Tube bundle cleaning
Pressure testing and leak detection
NDT, inspection and condition assessment across thermal circuits
Alnoca is driven by a team of skilled professionals who bring strong technical expertise and practical insight to every project.
Delivering Across the Asset Life Cycle
What if one partner could manage every stage? Alnoca can. We provide integrated engineering and field support across the full asset life cycle. Whatever service you require, we deliver coordinated value and dependable performance at every step.
Design
Build
Operate
Maintain
Supply
Support
Operational Excellence
We are committed to delivering strong performance at every stage of a project. Safety, quality and integrity guide how we work, from engineering and field execution to supply and support services. Our teams provide dependable, consistent solutions that are built for purpose and shaped by the needs of our clients, our people and our partners.
Ensuring Safe and Efficient Operation
We support thermal assets across every phase of the lifecycle with proven integrity management programs. Working with operators and EPC contractors, we maintain high standards from design through commissioning and into long term operation. Correctly managed thermal systems reduce losses, prevent unplanned outages and improve overall plant efficiency. Our focus on safe operation, energy performance and compliance helps protect uptime and reduce lifecycle cost.
System Integrity and Support Services
We provide a full suite of technical support services that sustain the performance and reliability of thermal process equipment. From engineering reviews and project oversight to precision maintenance and advanced monitoring, our specialists ensure every component is compliant, safe and performing as intended. Our structured approach supports strong reliability outcomes across the entire asset life cycle.
Our Services Include:
Thermal system engineering and modelling
Duty assessments and performance tuning
Boiler and heater support services
Heat exchanger cleaning, assessment and optimisation
Steam and condensate system reviews
Instrumentation and controls support
Pressure testing and leak investigation
Reliability engineering and root cause analysis
Outage and turnaround support
Digital Tools for Thermal Integrity
Our work on thermal systems is supported by modern digital tools that connect engineering, operations and maintenance. Process simulators, test and calibration equipment and CMMS or EAM integration help us assess performance, track condition and manage work in a structured way. This approach supports safe operation, clear records and better decisions across the life of your thermal assets.
Digital Capabilities Include:
Use of process simulators for thermal system studies
Structured commissioning and test records
Integration with client CMMS or EAM systems
Traceable calibration and inspection documentation
Performance trend review and reporting
Digital storage of drawings and technical data
Support for remote access within client cybersecurity requirements
Data capture from pilot rigs and field tests where applicable
Talk to an Expert
Speak with an Alnoca specialist to access tailored thermal process solutions that support safe, efficient and reliable asset performance.