Thermal Process System

Specialist engineering, commissioning and lifecycle support for thermal circuits, fired and electric heaters, boilers, steam systems and heat transfer equipment across power and industrial facilities.

Powering Performance Across Thermal Assets

We deliver integrated thermal process solutions that strengthen plant performance and reliability. From early design through EPC delivery and long term O&M support, our team provides the engineering insight needed to optimise duty, reduce losses and extend asset life. Every system is designed and supported with safety, efficiency and operational continuity in mind.

Our flexible delivery model means we can support thermal process requirements at any stage, from design and construction through commissioning, start up, operation and maintenance.

With a single point of responsibility and specialised facilities across Australasia, we streamline coordination and reduce interface risk. Backed by deep technical capability in combustion, heat recovery, steam integration and balance of plant, we deliver safe, predictable and high performance outcomes throughout the life of your thermal assets.

  • Front end and detailed thermal engineering

  • Heater, boiler and HRSG design support

  • Process modelling and duty optimisation

  • Piping, controls and safety integration

  • Work packs, construction sequencing and commissioning planning

  • Burner management and ignition system testing

  • Functional and performance testing for heaters and boilers

  • Steam cycle tuning and auxiliary system checks

  • Heat exchanger validation and leak checks

  • Control loop verification for stable thermal operation

  • Steam distribution reviews and optimisation

  • Condensate recovery improvements

  • Trap surveys and valve selection

  • Pressure control and flow stability assessments

  • System debottlenecking and reliability upgrades

  • Fireside and waterside cleaning

  • Chemical descaling and degreasing

  • Tube bundle cleaning

  • Pressure testing and leak detection

  • NDT, inspection and condition assessment across thermal circuits

Alnoca is driven by a team of skilled professionals who bring strong technical expertise and practical insight to every project.

Ensuring Safe and Efficient Operation

We support thermal assets across every phase of the lifecycle with proven integrity management programs. Working with operators and EPC contractors, we maintain high standards from design through commissioning and into long term operation. Correctly managed thermal systems reduce losses, prevent unplanned outages and improve overall plant efficiency. Our focus on safe operation, energy performance and compliance helps protect uptime and reduce lifecycle cost.

System Integrity and Support Services

We provide a full suite of technical support services that sustain the performance and reliability of thermal process equipment. From engineering reviews and project oversight to precision maintenance and advanced monitoring, our specialists ensure every component is compliant, safe and performing as intended. Our structured approach supports strong reliability outcomes across the entire asset life cycle.
  • Thermal system engineering and modelling

  • Duty assessments and performance tuning

  • Boiler and heater support services

  • Heat exchanger cleaning, assessment and optimisation

  • Steam and condensate system reviews

  • Instrumentation and controls support

  • Pressure testing and leak investigation

  • Reliability engineering and root cause analysis

  • Outage and turnaround support

Digital Tools for Thermal Integrity

Our work on thermal systems is supported by modern digital tools that connect engineering, operations and maintenance. Process simulators, test and calibration equipment and CMMS or EAM integration help us assess performance, track condition and manage work in a structured way. This approach supports safe operation, clear records and better decisions across the life of your thermal assets.
  • Use of process simulators for thermal system studies

  • Structured commissioning and test records

  • Integration with client CMMS or EAM systems

  • Traceable calibration and inspection documentation

  • Performance trend review and reporting

  • Digital storage of drawings and technical data

  • Support for remote access within client cybersecurity requirements

  • Data capture from pilot rigs and field tests where applicable

Talk to an Expert

Speak with an Alnoca specialist to access tailored thermal process solutions that support safe, efficient and reliable asset performance.

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